The San Andreas Table

There are a lot of live edge slab tables on the market these days. So when one of my clients asked about one, I suggested that we run the natural edge down the center of her table. Try something different!IMG_1015 The result was a table style we’re calling “the San Andreas”. The meandering joint line resembles a fault line on a topographic map, and the areas where the slabs move away from each other look like a bodies of water on a map. IMG_1131Each San Andreas table is a custom order because the slabs are different every time. We currently have walnut slabs to accommodate table lengths anywhere from 4′ dining table to a 17′ long conference table. Of course, longer slabs can be purchased. For info and pricing, please contact us.

For those that are interested in the process of making this table, here is a short slide show.

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…and here are a few photos of the finished product.The San Andreas tableThe San Andreas tableuntitled-2581

The San Andreas tabe

The San Andreas tabe

3-Legged Stool 


   3-legged stool in the works. Made from local walnut. The rim of the stool top is reinforced with a wenge key.The stool legs join at a Maoof inspired center post (Sam Maloof used a similar concept for some of his table bases.)

 

Slab Flattening and Finishing

A few people have asked about the process of making a rough slab into a finished piece.  Here are some photos and a brief description of a walnut slab project I recently finished. This black walnut slab was air-dried to 10-12% mc, so I started by sticking it in my dehumidifier kiln to bring it down to about 8% mc. After the drying was complete, I cranked up the kiln heat to 140 degrees for 72 hours. This heat kills any bugs that might still be hiding in there.

Next I used a router sled to flatten the slab. My homemade sled is basically a sliding carriage that fits over my work table. The router slides back and forth on the sled cutting down the high points. I set the router depth to cut about 1/8″ off per pass and I continued making these 1/8″ passes until the entire top of the slab was flat. Then I flipped the slab and flattened the other side.

Once the slab was entirely flat, I spent some time inlaying “bow ties” to reinforce the cracked/weak areas. I made the bow ties from wenge which is nearly black (a nice color contrast to the walnut).

With the bow ties complete, I ran the slab through a wide belt sander both sides and then used a track saw to cut a straight edge for the back side of the counter top. For this particular project I wanted the slab to “waterfall” over one side of the kitchen island, so next I used my track saw to cut a long miter and then used the Festool Domino XL to cut floating tenon joinery for the miter (using14mm tenons).

Then I finish sanded with a 6″ random orbital sander to 220g, and then hand sanded with 320g. Finally, I sealed it with 3 coats of Festool Surfix HD (using the Festool abrasive pads between coats).

This particular client wanted more of a sheen to the finish so I added 5 coats of hand rubbed Urethane over the Surfix (I used General Arm-R-Seal and sanded with 400g and/or 0000 steel wool between coats).

Finally it was installation day! It’s important to remember that the larger and thicker the piece of wood, the more it will move around with the changing seasons. So when I install a table top (or in this case an island counter) I use slotted holes and then attach with a screw and washer. These slots allow the wood top to move (grow and shrink) with the seasons. The Festool Domino XL with an 8mm bit works great for making these slotted holes.

And here are a couple of shots of the finished slab.

claro walnut island top

claro walnut island top

claro walnut island top

claro walnut island top

waterfall of the walnut counter

waterfall of the walnut counter

The counter overhangs the far side of the island to serve as a breakfast bar.

breakfast bar seating

breakfast bar seating

See the entire kitchen installation here.

Outdoor Couch

Gluing up legs for an outdoor couch for Brecon Estate winery. The arms are made from reclaimed white oak joined with exterior grade Festool (Sipo) dominos and West Systems epoxy.

 Brecon outdoor couch

Farmhouse Trestle Table

Just finished this farmhouse trestle table for a client in Paso Robles, CA. Check out this slideshow (see below) that starts with the actual 1880’s barn the oak was salvaged from.

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